Vehicle EMC development process and risk assessment plan

Vehicle EMC development process and risk assessment plan

Overview

The electromagnetic compatibility test is only the means to finally verify whether the product meets the design requirements. To develop a complete vehicle that can meet the electromagnetic compatibility requirements, it is necessary to manage the EMC risk throughout the life cycle of the vehicle model development, and the control of the entire development process can effectively avoid The necessary electromagnetic compatibility problems occur, and at the same time, many electromagnetic compatibility problems can be solved at the lowest cost through layout, wiring, grounding, etc., and through reasonable planning and management, the purpose of saving research and development costs and improving research and development efficiency can be achieved.

After years of cooperation with OEMs at home and abroad, Hengrun Technology has accumulated rich experience in vehicle EMC risk assessment and vehicle development process construction, and can provide test standard analysis, component EMC control, and vehicle design specification development. Vehicle risk assessment matrix development, vehicle test plan development, vehicle test system development, component load box system construction, test data management, test implementation site technical support, test data and problem analysis, vehicle electromagnetic compatibility development process, vehicle models Technical consulting services for benchmarking and other aspects of electromagnetic compatibility programs.

Vehicle EMC development process and risk assessment plan

Benchmark analysis

• Identify and purchase the benchmark car

• Collecting information on the car

• Writing a benchmarking solution

• Implement benchmarking analysis

♦ Vehicle analysis

♦ Disassembly analysis

• Write a benchmark analysis report

Vehicle EMC development process and risk assessment plan

• Analysis of electromagnetic compatibility risk of the whole vehicle

• Component risk identification

♦ Establish vehicle EMC risk identification matrix template

♦ Establish methods and templates for component EMC identification

♦ How to use training

•Electronic and electrical architecture analysis

♦ Analysis of the characteristics of vehicle electronic components

♦ Electronic component characteristics statistics template

♦ Analysis method of electronic component characteristics

• Component integration, grounding, harness design

♦ Vehicle grounding design specification

♦ Vehicle grounding design review form

Vehicle EMC development process and risk assessment plan

EMC Test Load Product Family

• Engine electronic control unit series ECU

• Port injection engine electronic control unit PFI

• In-cylinder direct injection electronic control unit GDI

• Diesel engine electronic control unit CRDI

• Natural gas engine electronic control unit LNG

• Transmission electronic control unit series TCU

• Electronically controlled mechanical automatic transmission AMT

• Dual clutch automatic transmission DCT

• Electronically controlled hydraulic automatic transmission AT

• New energy product vehicle controller HCU

• Battery Controller BMS

• Motor Driver IPU

•Other series body control unit BCM

• Power steering controller EPS

• Anti-lock brake system ABS

Vehicle EMC development process and risk assessment plan

service advantage

• 10 years of experience in electromagnetic compatibility design and reliability design

• More than 40 OEM test and design specifications

• Multiple manufacturers' experience in building EMC process

• Development and field test experience of complete vehicle electromagnetic compatibility test program for more than 20 models

• 10 years of vehicle EMC benchmarking experience

• More than 200 EMC load boxes are successfully delivered to customers

• More than 30 multi-phase electromagnetic compatibility design training

• 24-hour fast response technical support

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